This commit is contained in:
2026-02-22 18:59:40 +08:00
parent 4e7d387edf
commit 5ab2cb8f90
30 changed files with 1712 additions and 2588 deletions

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@ -2,31 +2,25 @@ package com.xzzn.quartz.task;
import com.alibaba.fastjson2.JSON;
import com.alibaba.fastjson2.JSONObject;
import com.fasterxml.jackson.databind.ObjectMapper;
import com.serotonin.modbus4j.ModbusMaster;
import com.xzzn.common.constant.RedisKeyConstants;
import com.xzzn.common.core.modbus.ModbusProcessor;
import com.xzzn.common.core.modbus.domain.DeviceConfig;
import com.xzzn.common.core.modbus.domain.TagConfig;
import com.xzzn.common.core.redis.RedisCache;
import com.xzzn.common.enums.DeviceRunningStatus;
import com.xzzn.common.utils.DateUtils;
import com.xzzn.common.utils.StringUtils;
import com.xzzn.ems.domain.EmsDevicesSetting;
import com.xzzn.ems.domain.EmsPointConfig;
import com.xzzn.ems.mapper.EmsDevicesSettingMapper;
import com.xzzn.ems.mapper.EmsPointConfigMapper;
import com.xzzn.ems.service.IEmsAlarmRecordsService;
import com.xzzn.ems.service.impl.DeviceDataProcessServiceImpl;
import com.xzzn.framework.manager.MqttLifecycleManager;
import com.xzzn.framework.web.service.MqttPublisher;
import com.xzzn.quartz.config.ScheduledTask;
import com.xzzn.quartz.domain.SysJob;
import com.xzzn.quartz.service.ISysJobService;
import com.xzzn.quartz.util.CronUtils;
import java.io.IOException;
import java.nio.file.Files;
import java.nio.file.Path;
import java.nio.file.Paths;
import java.util.ArrayList;
import java.util.Collections;
import java.util.Comparator;
import java.util.HashMap;
import java.util.List;
import java.util.Map;
@ -54,10 +48,8 @@ import org.springframework.util.CollectionUtils;
@Component("modbusPoller")
public class ModbusPoller {
private static final Logger log = LoggerFactory.getLogger(ModbusPoller.class);
private static final int SITE_DEVICE_OFFLINE_THRESHOLD = 6;
private final MqttLifecycleManager mqttLifecycleManager;
private final ScheduledTask scheduledTask;
private final ObjectMapper objectMapper = new ObjectMapper();
private final Map<String, Integer> deviceFailureCounts = new ConcurrentHashMap<>();
private final AtomicBoolean polling = new AtomicBoolean(false);
@ -69,77 +61,46 @@ public class ModbusPoller {
@Autowired
private IEmsAlarmRecordsService iEmsAlarmRecordsService;
@Autowired
private ISysJobService iSysJobService;
@Autowired
private DeviceDataProcessServiceImpl deviceDataProcessServiceImpl;
@Autowired
private EmsDevicesSettingMapper emsDevicesSettingMapper;
@Autowired
private EmsPointConfigMapper emsPointConfigMapper;
@Autowired
private RedisCache redisCache;
@Autowired
private MqttPublisher mqttPublisher;
@Value("${mqtt.topic}")
private String topic;
@Value("${mqtt.siteId}")
private String siteId;
@Autowired
public ModbusPoller(MqttLifecycleManager mqttLifecycleManager, ScheduledTask scheduledTask) {
this.mqttLifecycleManager = mqttLifecycleManager;
this.scheduledTask = scheduledTask;
}
public void pollAllDevices() {
if (!polling.compareAndSet(false, true)) {
log.warn("上一次轮询尚未完成,本次轮询跳过");
return;
}
Path devicesDir = Paths.get(System.getProperty("user.dir"), "devices");
if (!Files.exists(devicesDir)) {
log.error("Devices目录不存在: {}", devicesDir);
List<PollingTask> pollingTasks = buildPollingTasks();
if (CollectionUtils.isEmpty(pollingTasks)) {
log.warn("未查询到可用的Modbus采集点位配置跳过本轮轮询");
polling.set(false);
return;
}
List<Path> jsonFiles = null;
try {
jsonFiles = Files.list(devicesDir)
.filter(path -> path.toString().endsWith(".json"))
.collect(Collectors.toList());
} catch (IOException e) {
log.error("modbusPoller.loadConfigs 获取设备配置文件失败: {}", devicesDir, e);
polling.set(false);
return;
}
// 按主机IP分组同一网关串行访问避免连接抖动
Map<String, List<PollingTask>> groupedByHost = pollingTasks.stream()
.collect(Collectors.groupingBy(
task -> task.getDeviceConfig().getHost(),
HashMap::new,
Collectors.toList()));
// 按主机IP分组同一网关的不同端口也归为一组避免并发访问导致Connection Reset
Map<String, List<DeviceConfig>> groupedByHost = new HashMap<>();
for (Path filePath : jsonFiles) {
DeviceConfig config = null;
try {
config = objectMapper.readValue(filePath.toFile(), DeviceConfig.class);
} catch (IOException e) {
log.error("modbusPoller.loadConfigs 解析设备配置文件失败: {}", filePath, e);
continue;
}
if (config.isEnabled()) {
// 只按主机IP分组确保同一网关的所有端口串行访问
String hostKey = config.getHost();
groupedByHost.computeIfAbsent(hostKey, k -> new ArrayList<>()).add(config);
}
}
// 使用单线程 executor 串行执行所有主机的 Modbus 操作
// 将所有主机的设备按顺序串行处理,避免任何并发访问
Future<?> future = modbusExecutor.submit(() -> {
for (Map.Entry<String, List<DeviceConfig>> entry : groupedByHost.entrySet()) {
for (Map.Entry<String, List<PollingTask>> entry : groupedByHost.entrySet()) {
String hostKey = entry.getKey();
List<DeviceConfig> configs = entry.getValue();
for (DeviceConfig config : configs) {
List<PollingTask> tasks = entry.getValue();
for (PollingTask task : tasks) {
try {
scheduledStart(config);
scheduledStart(task.getSiteId(), task.getDeviceConfig());
// 每次读取后等待200ms给Modbus网关足够的处理时间
Thread.sleep(200);
} catch (InterruptedException ie) {
@ -147,7 +108,8 @@ public class ModbusPoller {
log.warn("Modbus轮询被中断");
return;
} catch (Exception e) {
log.error("采集设备数据异常: {}", config.getDeviceName(), e);
log.error("采集设备数据异常: siteId={}, deviceId={}",
task.getSiteId(), task.getDeviceConfig().getDeviceNumber(), e);
}
}
log.info("采集设备数据{}轮询任务执行完成", hostKey);
@ -165,7 +127,139 @@ public class ModbusPoller {
}
}
public void scheduledStart(DeviceConfig config) {
private List<PollingTask> buildPollingTasks() {
List<EmsPointConfig> pointConfigs = emsPointConfigMapper.selectModbusCollectPointConfigs(null);
if (CollectionUtils.isEmpty(pointConfigs)) {
return Collections.emptyList();
}
List<EmsDevicesSetting> allDevices = emsDevicesSettingMapper.selectEmsDevicesSettingList(null);
Map<String, EmsDevicesSetting> deviceMap = allDevices.stream()
.filter(Objects::nonNull)
.filter(device -> StringUtils.isNoneBlank(device.getSiteId(), device.getDeviceId()))
.collect(Collectors.toMap(
this::buildSiteDeviceKey,
device -> device,
(left, right) -> left));
Map<String, List<EmsPointConfig>> pointsByDevice = pointConfigs.stream()
.filter(Objects::nonNull)
.filter(point -> StringUtils.isNoneBlank(point.getSiteId(), point.getDeviceId()))
.collect(Collectors.groupingBy(
point -> point.getSiteId() + "_" + point.getDeviceId(),
HashMap::new,
Collectors.toList()));
List<PollingTask> tasks = new ArrayList<>();
for (Map.Entry<String, List<EmsPointConfig>> entry : pointsByDevice.entrySet()) {
String siteDeviceKey = entry.getKey();
EmsDevicesSetting device = deviceMap.get(siteDeviceKey);
if (device == null) {
log.warn("未找到设备连接配置,跳过采集: key={}", siteDeviceKey);
continue;
}
DeviceConfig deviceConfig = buildDeviceConfig(device, entry.getValue());
if (deviceConfig == null) {
continue;
}
tasks.add(new PollingTask(device.getSiteId(), deviceConfig));
}
return tasks;
}
private DeviceConfig buildDeviceConfig(EmsDevicesSetting device, List<EmsPointConfig> pointConfigs) {
if (device == null || CollectionUtils.isEmpty(pointConfigs)) {
return null;
}
if (StringUtils.isBlank(device.getIpAddress()) || device.getIpPort() == null || device.getSlaveId() == null) {
log.warn("设备连接参数不完整,跳过采集: siteId={}, deviceId={}", device.getSiteId(), device.getDeviceId());
return null;
}
List<TagConfig> tags = pointConfigs.stream()
.sorted(Comparator.comparing(point -> point.getModbusReadOrder() == null ? 0 : point.getModbusReadOrder()))
.map(this::toTagConfig)
.filter(Objects::nonNull)
.collect(Collectors.toList());
if (CollectionUtils.isEmpty(tags)) {
log.warn("设备无有效Modbus点位配置跳过采集: siteId={}, deviceId={}", device.getSiteId(), device.getDeviceId());
return null;
}
DeviceConfig deviceConfig = new DeviceConfig();
deviceConfig.setEnabled(true);
deviceConfig.setDeviceName(device.getDeviceName());
deviceConfig.setDeviceNumber(device.getDeviceId());
deviceConfig.setHost(device.getIpAddress());
deviceConfig.setPort(device.getIpPort().intValue());
deviceConfig.setSlaveId(device.getSlaveId().intValue());
deviceConfig.setTags(tags);
return deviceConfig;
}
private TagConfig toTagConfig(EmsPointConfig pointConfig) {
if (pointConfig == null) {
return null;
}
if (StringUtils.isBlank(pointConfig.getDataKey())) {
return null;
}
String address = normalizeAddress(pointConfig.getRegisterAddress(), pointConfig.getModbusRegisterType());
if (StringUtils.isBlank(address)) {
return null;
}
if (StringUtils.isBlank(pointConfig.getModbusDataType())) {
return null;
}
TagConfig tag = new TagConfig();
tag.setKey(pointConfig.getDataKey().trim());
tag.setAddress(address);
tag.setDataType(pointConfig.getModbusDataType().trim());
tag.setA(pointConfig.getDataA() == null ? 0F : pointConfig.getDataA().floatValue());
tag.setK(pointConfig.getDataK() == null ? 1F : pointConfig.getDataK().floatValue());
tag.setB(pointConfig.getDataB() == null ? 0F : pointConfig.getDataB().floatValue());
tag.setBit(pointConfig.getDataBit());
return tag;
}
private String normalizeAddress(String registerAddress, String registerType) {
if (StringUtils.isBlank(registerAddress)) {
return null;
}
String normalizedAddress = registerAddress.trim();
if (!normalizedAddress.chars().allMatch(Character::isDigit)) {
log.warn("寄存器地址必须为数字,当前值: {}", normalizedAddress);
return null;
}
if (normalizedAddress.length() > 1) {
char first = normalizedAddress.charAt(0);
if (first >= '0' && first <= '4') {
return normalizedAddress;
}
}
return getRegisterPrefix(registerType) + normalizedAddress;
}
private String getRegisterPrefix(String registerType) {
String normalized = StringUtils.defaultString(registerType).trim().toUpperCase();
switch (normalized) {
case "COIL":
return "0";
case "DISCRETE_INPUT":
return "1";
case "INPUT_REGISTER":
return "3";
case "HOLDING_REGISTER":
default:
return "4";
}
}
private String buildSiteDeviceKey(EmsDevicesSetting device) {
return device.getSiteId() + "_" + device.getDeviceId();
}
public void scheduledStart(String siteId, DeviceConfig config) {
if (config.isEnabled()) {
log.info("Reading data from devices: {}", config.getDeviceName());
@ -205,7 +299,7 @@ public class ModbusPoller {
log.info("Data from {}: {}", config.getDeviceName(), data);
String deviceNumber = config.getDeviceNumber();
//处理数据并发送MQTT消息、保存Redis数据和数据入库
processingData(data, deviceNumber);
processingData(siteId, data, deviceNumber);
}
}
@ -254,24 +348,25 @@ public class ModbusPoller {
return data;
}
private void processingData(Map<String, Object> data, String deviceNumber) {
private void processingData(String siteId, Map<String, Object> data, String deviceNumber) {
String siteDeviceKey = siteId + "_" + deviceNumber;
if (CollectionUtils.isEmpty(data)) {
// 增加失败计数
int failureCount = deviceFailureCounts.getOrDefault(deviceNumber, 0) + 1;
deviceFailureCounts.put(deviceNumber, failureCount);
int failureCount = deviceFailureCounts.getOrDefault(siteDeviceKey, 0) + 1;
deviceFailureCounts.put(siteDeviceKey, failureCount);
log.warn("设备 {} 数据读取失败,当前连续失败次数: {}", deviceNumber, failureCount);
log.warn("设备 {} 数据读取失败,当前连续失败次数: {}", siteDeviceKey, failureCount);
// 连续6次失败触发报警
if (failureCount >= 6) {
if (failureCount >= SITE_DEVICE_OFFLINE_THRESHOLD) {
addDeviceOfflineRecord(siteId, deviceNumber);
log.error("设备 {} 连续 {} 次未读取到数据,触发报警", deviceNumber, failureCount);
log.error("设备 {} 连续 {} 次未读取到数据,触发报警", siteDeviceKey, failureCount);
}
return;
}
// 数据读取成功,重置计数器
deviceFailureCounts.remove(deviceNumber);
deviceFailureCounts.remove(siteDeviceKey);
// 读取到数据后告警自恢复
deleteDeviceOfflineRecord(siteId, deviceNumber);
@ -281,9 +376,42 @@ public class ModbusPoller {
json.put("Data", data);
json.put("timestamp", timestamp);
json.put("Device", deviceNumber);
sendMqttMsg(json);
saveRedisData(json, deviceNumber);
saveDataToDatabase(data, deviceNumber, timestamp);
if (shouldSendMqttOnChange(siteId, deviceNumber, data)) {
sendMqttMsg(json);
} else {
sendMqttHeartbeat(deviceNumber, timestamp);
log.info("设备 {} 数据无变化已发送心跳MQTT", siteDeviceKey);
}
saveRedisData(siteId, json, deviceNumber);
saveDataToDatabase(siteId, data, deviceNumber, timestamp);
}
/**
* 逢变上送仅当Data发生变化时才发送MQTT
*/
private boolean shouldSendMqttOnChange(String siteId, String deviceNumber, Map<String, Object> currentData) {
JSONObject lastPayload = redisCache.getCacheObject(RedisKeyConstants.ORIGINAL_MQTT_DATA + siteId + "_" + deviceNumber);
if (lastPayload == null) {
return true;
}
Object lastDataObj = lastPayload.get("Data");
if (lastDataObj == null) {
return true;
}
JSONObject lastData = JSON.parseObject(JSON.toJSONString(lastDataObj));
JSONObject currentDataJson = JSON.parseObject(JSON.toJSONString(currentData));
return !Objects.equals(lastData, currentDataJson);
}
private void sendMqttHeartbeat(String deviceNumber, Long timestamp) {
JSONObject heartbeat = new JSONObject();
heartbeat.put("Device", deviceNumber);
heartbeat.put("timestamp", timestamp);
heartbeat.put("Heartbeat", 1);
heartbeat.put("Data", new JSONObject());
sendMqttMsg(heartbeat);
}
public void sendMqttMsg(JSONObject json) {
@ -296,7 +424,7 @@ public class ModbusPoller {
}
public void saveRedisData(JSONObject obj, String deviceNumber) {
public void saveRedisData(String siteId, JSONObject obj, String deviceNumber) {
try {
// 存放mqtt原始每个设备最晚一次数据便于后面点位获取数据
redisCache.setCacheObject(RedisKeyConstants.ORIGINAL_MQTT_DATA + siteId + "_" + deviceNumber, obj);
@ -308,8 +436,12 @@ public class ModbusPoller {
}
}
private void saveDataToDatabase(Map<String, Object> data, String deviceNumber, Long timestamp) {
deviceDataProcessServiceImpl.processingDeviceData(siteId, deviceNumber, JSON.toJSONString(data), DateUtils.convertUpdateTime(timestamp));
private void saveDataToDatabase(String siteId, Map<String, Object> data, String deviceNumber, Long timestamp) {
JSONObject payload = new JSONObject();
payload.put("Device", deviceNumber);
payload.put("Data", JSON.toJSONString(data));
payload.put("timestamp", timestamp);
deviceDataProcessServiceImpl.handleDeviceData(Collections.singletonList(payload).toString(), siteId);
}
//处理设备连接失败的情况,更新设备状态为离线,添加报警记录
@ -333,11 +465,22 @@ public class ModbusPoller {
}
}
private int getScheduledTaskInterval() {
SysJob query = new SysJob();
query.setInvokeTarget("modbusPoller.pollAllDevices");
List<SysJob> sysJobs = iSysJobService.selectJobList(query);
return Math.toIntExact(CronUtils.getNextExecutionIntervalMillis(sysJobs.get(0).getCronExpression()));
private static class PollingTask {
private final String siteId;
private final DeviceConfig deviceConfig;
private PollingTask(String siteId, DeviceConfig deviceConfig) {
this.siteId = siteId;
this.deviceConfig = deviceConfig;
}
public String getSiteId() {
return siteId;
}
public DeviceConfig getDeviceConfig() {
return deviceConfig;
}
}
}

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@ -7,8 +7,11 @@ import com.xzzn.common.core.modbus.ModbusProcessor;
import com.xzzn.common.core.modbus.domain.DeviceConfig;
import com.xzzn.common.core.modbus.domain.WriteTagConfig;
import com.xzzn.common.core.redis.RedisCache;
import com.xzzn.common.enums.BusinessStatus;
import com.xzzn.common.enums.BusinessType;
import com.xzzn.common.enums.ChargeStatus;
import com.xzzn.common.enums.DeviceCategory;
import com.xzzn.common.enums.OperatorType;
import com.xzzn.common.enums.SiteDevice;
import com.xzzn.common.enums.SocLimit;
import com.xzzn.common.enums.WorkStatus;
@ -33,6 +36,8 @@ import com.xzzn.ems.mapper.EmsStrategyRuntimeConfigMapper;
import com.xzzn.ems.mapper.EmsStrategyRunningMapper;
import com.xzzn.ems.mapper.EmsStrategyTempMapper;
import com.xzzn.ems.mapper.EmsStrategyTimeConfigMapper;
import com.xzzn.system.domain.SysOperLog;
import com.xzzn.system.service.ISysOperLogService;
import java.math.BigDecimal;
import java.math.RoundingMode;
@ -115,6 +120,8 @@ public class StrategyPoller {
private RedisCache redisCache;
@Autowired
private ModbusProcessor modbusProcessor;
@Autowired
private ISysOperLogService operLogService;
@Resource(name = "modbusExecutor")
private ExecutorService modbusExecutor;
@ -511,8 +518,10 @@ public class StrategyPoller {
boolean result = modbusProcessor.writeDataToDeviceWithRetry(deviceConfig);
if (!result) {
logger.info("当前站点: {}, PCS设备: {} modbus控制设备{}指令发送失败", siteId, deviceId, chargeStatus.getInfo());
recordDeviceOperationLog(siteId, deviceId, "写功率", chargeDischargePower, false, chargeStatus.getInfo() + "功率下发失败");
continue;
} else {
recordDeviceOperationLog(siteId, deviceId, "写功率", chargeDischargePower, true, null);
if (ChargeStatus.STANDBY.equals(chargeStatus)) {
// 待机,先写功率值,再关机
if (!switchDevice(pcsDevice, pcsSetting, WorkStatus.STOP)) {
@ -541,10 +550,42 @@ public class StrategyPoller {
if (!result) {
pcsDevice.setWorkStatus(originalWorkStatus);
logger.info("当前站点: {}, PCS设备: {} modbus控制设备{}指令发送失败", siteId, deviceId, workStatus.getInfo());
recordDeviceOperationLog(siteId, deviceId, "开关机", workStatus.getInfo(), false, workStatus.getInfo() + "指令发送失败");
} else {
recordDeviceOperationLog(siteId, deviceId, "开关机", workStatus.getInfo(), true, null);
}
return result;
}
private void recordDeviceOperationLog(String siteId, String deviceId, String action, Object param, boolean success, String errorMsg) {
try {
SysOperLog operLog = new SysOperLog();
operLog.setTitle("策略设备控制-" + action);
operLog.setBusinessType(BusinessType.UPDATE.ordinal());
operLog.setMethod(this.getClass().getName() + "." + action);
operLog.setRequestMethod("SCHEDULE");
operLog.setOperatorType(OperatorType.OTHER.ordinal());
operLog.setOperName("system");
operLog.setOperIp("127.0.0.1");
operLog.setOperUrl("/quartz/strategyPoller");
operLog.setOperTime(DateUtils.getNowDate());
Map<String, Object> operParam = new HashMap<>();
operParam.put("siteId", siteId);
operParam.put("deviceId", deviceId);
operParam.put("action", action);
operParam.put("param", param);
operLog.setOperParam(StringUtils.substring(JSON.toJSONString(operParam), 0, 2000));
operLog.setJsonResult(StringUtils.substring(JSON.toJSONString(Collections.singletonMap("success", success)), 0, 2000));
operLog.setStatus(success ? BusinessStatus.SUCCESS.ordinal() : BusinessStatus.FAIL.ordinal());
if (!success) {
operLog.setErrorMsg(StringUtils.substring(errorMsg, 0, 2000));
}
operLogService.insertOperlog(operLog);
} catch (Exception e) {
logger.error("记录sys_oper_log失败, siteId={}, deviceId={}, action={}", siteId, deviceId, action, e);
}
}
private ProtectionConstraintVo getProtectionConstraint(String siteId) {
ProtectionConstraintVo constraint = redisCache.getCacheObject(RedisKeyConstants.PROTECTION_CONSTRAINT + siteId);
if (constraint == null) {